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CONSULTING SERVICES

With product launch cycles getting shorter and shorter, swift implementation of new productivity tools is a critical requirement for success. In an ever changing market, where product development success is always judged in the context of time-to-market, companies must strive to use as many of these productivity tools as possible to gain a strategic advantage over their competition.

DFMA® Consulting Services at Boothroyd Dewhurst, Inc. allows for the swift implementation of this new technology giving your company the strategic edge over your competition. Using Boothroyd Dewhurst, Inc. to help with your DFMA tasks, and making DFMA an everyday part of the way your organization does business, is the main goal of BDI's Consulting Services. So, if your company has limited dedicated resources for DFMA analysis and/or accelerated product launch cycles, contracted DFMA consulting is the right choice for your organization.

Consulting Services Offerings:

DFA Product Assessment

Benchmark analysis of products using Design for Assembly (DFA)

DFM Product Costing

Costing of parts, subassemblies and entire products

Consultants

Chris Tsai Global Productivity, Inc.
Chris Tsai has over 20 years of engineering, change management, and leadership experience with the Eastman Kodak Company. Most of that time was spent in the equipment product design and manufacturing portion of Kodak’s business (i.e. digital cameras, scanners, printers, medical imaging devices, etc.). He has held positions in product & tooling design engineering, manufacturing engineering, project management, and quality management. Early in his career, he established himself as a corporate subject matter expert in Value Analysis/Value Engineering (VA/VE) and Design for Manufacture & Assembly (DFMA) and later expanded that expertise to Lean Six Sigma being certified as a Black Belt and becoming a corporate Lean Six Sigma instructor. He has developed and delivered corporate training and certification around the world.
Areas of Expertise
  • Chris has been recognized as a leader of change through his work in Lean Six Sigma. Chris participated and led numerous DMAIC and DFSS initiatives in Kodak’s various businesses. This work included deployment strategy, training development & delivery, and mentoring of both teams and individuals.
  • Chris functioned as a corporate subject matter expert in Value Analysis/Value Engineering (VA/VE) and Design for Manufacture & Assembly (DFMA) providing consulting services to Kodak’s various product development teams. For over a decade, he was the deployment steward for Boothroyd Dewhurst, Inc. DFMA software providing “just in time” training and application advice.
  • As Quality Manager in Kodak’s Health Imaging business, Chris led the deployment of new problem solving and supplier quality management processes. These processes were integrated into the Lean Six Sigma operational strategy for the business and drove an order of magnitude improvement in product and process quality.
Robert Williams Creative Design Solutions
Founder & President of Creative Design Solutions, a comprehensive product development consulting firm. Bob was with HP and Agilent Technologies for 27 years and has been a Boothroyd Dewhurst Workshop Instructor for over 18 years where he has trained over 2,500 engineers in DFMA and Creative Design. His 21 years of manufacturing experience includes extensive instrumentation product development and PCA/SMT process engineering and 6 years of R&D Design experience in both high volume products and specials. Bob is the published author in DFA for 2 university textbooks and is a past president of the Rocky Mountain Council for Competitive Products.
Areas of Expertise 
  • Able to lead & inspire groups to achieve breakthrough results. 18 years experience in training over 2,500 engineers in DFMA and Creative Design
  • ‘Hands on’ Manufacturing Experience. 21 years of personal manufacturing experience including extensive instrumentation product development, as well as PCA/SMT process engineering
  • ‘Hands on’ R&D Experience. 6 years R&D design experience in both high volume products and specials
Gerald Burke J&J Engineering, Inc.
Gerald Burke started at Ford Motor Company as a Skilled Trades Apprentice and graduated in 1964. He returned to school and received a Bachelor of Science degree in Mechanical Engineering. He was also credited as a Certified Manufacturing Engineer with the Society of Mechanical Engineering. The hands on, supervisory, and managerial positions that he held while at Ford were in production assembly, plant engineering, manufacturing engineering, product engineering, corporate manufacturing staff and the engineering materials and standards office. From 1984 to 1989, Gerald was Ford’s worldwide corporate Design for Assembly (DFA) trainer and consultant. After 34 years with Ford, Gerald retired to devote himself full time as president of J&J Engineering, Inc.
Areas of Expertise
  • Gerald has been an associate trainer and consultant for Boothroyd Dewhurst since 1989.
  • Benchmarked, consulted and trained for over 110 companies on over 200 different programs. These companies include Aerospace, Agriculture, Consumer Products, Department of Defense, Electrical & Electronics, Energy Systems, Medical Appliances and Systems, Mining Equipment, Telecommunications, Transportation, Utilities and many others.
  • Presented papers and presentations to the Society of Automotive Engineers Conference, University of Michigan Management Briefing Conference, Society of Manufacturing Engineers, Eastern Michigan University, Product Design for Manufacturing and Assembly Conference, and Robotics Today magazine.

For more details or to schedule any of our services, please contact us.